VALVES

About Kumars Valves

KUMARS, is a uniquely placed company offering one stop total solution for Forged Valves right from design, die development, forging, heat treatment to valve manufacturing. We are among few from India and probably worldwide to have our own Integrated Forge shop and valve manufacturing.Our aesthetically admirable Forged Gate, Globe, Check & Ball Valves are for Oil & Gas, Refineries, Power,Petrochemical and other process industries.

KUMARS is a young, learning organizing and in short span has grown to offering specialized solutions for its esteemed clients.We are most sought for Specialized project conditions,high pressure application up to 2500#, in FULL BORE up to 2" and especially for exotic Material of constructions like Inconel, Monel, Hastelloy etc besides,Stainless steel and other steels. Kumars Quality Management System includes ISO 9001: 2008 and Indian Boiler Registry.Our Fiery Attitude, Simplicity, zeal to learn and honesty have earned most reputed customer's trust

Salient Features

  • Integrated in house manufacturing of forging, heat treatment and valves.
  • MOC: Carbon steel, Stainless steel, Duplex, Super Duplex, Exotic High Nickel alloys etc.
  • Customized solutions for any special project parameters and higher pressure class, design & MOC.
  • For Large Bulk order, Customer logo on the valve can be provided.
  • Aesthetically admirable forging with superior finish and quicker processing.

Description

Kumars Gate Valve confirm to API602 & ASME B16.34 are provided smooth machined full opening of the wedge estimation additional pressure drop across the valve.

DESIGN CONSTRUCTION

Bolted Bonnet 800
Welded Bonnet 1500 & 2500

DETAILS

SIZE 1/2''TO2''
PRESSURE CLASS 800,1500,2500

STANDARDS

Design Standard API602 / ASME B16.34
Inspection Standard API598
Face To face MFG.STANDARD
End Connection BUTT WELD AS PER ASME B16.25 / SOCKET WELD AS PER ASME B16.11 / SCREWED AS PER ASME B1.20.1

SPECIAL REQUIRMENTS

Satellited Trim 1500,2500
Bare stem & locking arrangement 800,1500,2500

MATERIAL

Body ASTM A105N / ASTM A350LF2 / ASTM A182 F11-CL2 / ASTM A182 F22-CL3 / ASTM AF91 / ASTM A182 304L /ASTM A182F316L
Wedge ASTM A217GR.CA15 / ASTM A276 TYPE 410 / ASTM A217GR CF8M SS316 / ASTM A217GR.CF8 SS304 / MONELALLOY-20 /HAST-ALLOY
Seat ASTM A276 TYPE 410 SS316 SS304 /ASTM A A276 TYPE 410 + ST6 /MONELALLOY-20 / HAST-ALLOY
Stem ASTM A276 TYPE 410 /SS316/ SS304 /MONELALLOY-20/HAST-ALLOY
Gland Packing INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDED GRAPHITERING
Bonnet Gasket SPIRAL WOUNDED 316 + GRAPHITE

TEST PRESSURE

Class Hydraulic Body KgCm2 (PSIG) Hydraulic Seat Back Seat KgCm2(PSIG) Seat Air KgCm2(PSIG)
800 210 (2986) 153 (2176) 7 (100)
1500 396 (5632) 291 (4138) 7 (100)
2500 660 (9387) 484 (6884) 7 (100)

FORGED GATE VALVE BILL OF MATERIAL

SL No. Part Name Material Specification Qty
1 Body ASTM A105N 1
2 Bonnet ASTM A105N 1
3 Wedge ASTM A217 GrCA15 1
4 Seatring ASTM A276 TYPE 410 2
5 Spindle(Stem) ASTM A276 TYPE 410 1
6 Glandbush ASTM A276 TYPE 410 1
7 Glanpacking INCONEL BRAIDED GR.RINGS WITH CORROSION INHIBITOR + MOLDED GRAPHITE RINGS 1 Set
8 Glanflange ASTM A105 + Zn PLATED 1
9 Handwheel S.G.Iron 1
10 Gland Stud & Nut A193Gr.B7A194Gr.2H+ZN PLATED 2 Set
11 Yoke Sleeve SS416 1
12 Hand Wheel Nut A194Gr.2H 1
13 Bearing Washer HARDENED STEEL 1
14 Hex Bolt A193Gr.B7+ZnPLATED 4
15 Gasket SPW SS316 + GRAPHITE 1
16 Bonnet Bush(Backseat) INTEGRAL --

GATE VALVE STANDARD DIMENSION CHART

GATE
VALVE
CLASS#800
Size L H ø'W' Wt.(Approx.)(KG)
Open Close
Inch mm RB FB RB FB RB FB RB FB RB FB
1/2 15 90.0 90.0 152.0 156.0 164.0 172.0 96.0 96.0 2.100 2.200
3/4 20.0 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600
1 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750
1 1/2 40.0 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850
2 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500
GATE
VALVE
CLASS#1500
Size L H ø'W' Wt.(Approx.)(KG)
Open Close
Inch mm RB FB RB FB RB FB RB FB RB FB
1/2 15 90.0 90.0 164.0 171.0 152.0 157.0 112.0 112.0 2.100 2.200
3/4 20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800
1 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750
1 1/2 40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550
2 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900
GATE
VALVE
CLASS#2500
Size L H ø'W' Wt.(Approx.)(KG)
Open Close
Inch mm FB FB FB FB FB
1/2 15 90.0 236.0 222.0 150.0 3.200
3/4 20 102.0 245.0 227.0 170.0 7.000
1 25 130.0 283.0 258.0 230.0 8.700
1 1/2 40 148.0 280.0 244.0 350.0 16.800
2 50 180.0 326.0 282.0 400.0 24.550
Special requirements

Special material ,customer specific design & internal parts provide as per requirement & on request.
Note: -Due to continues developments we reserve the right to change the parameters with out prior notice

Description

Kumars Globe Valve confirm to API 602 & ASME B 16.34 are provided smooth machined full bore & reduced bore.

DESIGN CONSTRUCTION

Bolted Bonnet 800
Welded Bonnet 1500 & 2500

DETAILS

Size 1/2 To 2
Pressure Class 800,1500,2000

STANDARDS

Designed Standard API602 / ASMEB16.34
Inspection Standard API 598
Face to face MFG.STANDARD

SPECIAL REQUIRMENTS

Stellited Trim 1500,2500
Bare Stem & locking arrangement 800,1500,2500

MATERIAL

Body ASTM A105N ASTM A 350 LF2 / ASTM A 182 F11 - CL2 / ASTM A 182 F22-CL3 / ASTM A F91 / ASTM A 182 304L / ASTM A 182 F 316L
Plug ASTM A217 GR . CA15 / ASTM A 276 TYPE 410 / ASTM A217 GRCF8M SS316 / ASTM A 217 GR.CF8 /SS304 /MONEL ALLOY-20/HAST-ALLOY
Seat ASTM A 276 TYPE 410 SS316/ SS304 /ASTM AA 276 TYPE 410 + ST6
Stem ASTM A276 TYPE 410 SS316 / SS304 /MONELALLOY-20/ HAST-ALLOY
Gland Packing INCONEL BREADED RINGWITH CORROSION INHIBITOR + MOLDED GRAPHITERING
Bonnet Gasket SPIRAL WOUNDED 316 + GRAPHITE

TEST PRESSURE

Class Hydraulic Body KgCm2 (PSIG) Hydraulic Seat Back Seat KgCm2(PSIG) Seat Air KgCm2(PSIG)
800 210 (2986) 153 (2176) 7 (100)
1500 396 (5632) 291 (4138) 7 (100)
2500 660 (9387) 484 (6884) 7 (100)

FORGED GLOBE VALVE BILL OF MATERIAL

SL No. Part Name Material Specification Qty
1 Body ASTM A105N 1
2 Bonnet ASTM A105N 1
3 Plug ASTM A217 GrCA15 1
4 Seatring ASTM A276 TYPE 410 2
5 Spindle(Stem) ASTM A276 TYPE 410 1
6 Glandbush ASTM A276 TYPE 410 1
7 Glanpacking INCONEL BRAIDED GR.RINGS WITH CORROSION INHIBITOR + MOLDED GRAPHITE RINGS 1 Set
8 Glanflange ASTM A105 + Zn PLATED 1
9 Handwheel S.G.Iron 1
10 Gland Stud & Nut A193Gr.B7A194Gr.2H+ZN PLATED 2 Set
11 Yoke Bush SS416 1
12 Hand Wheel Nut A194Gr.2H 1
13 Bearing Washer HARDENED STEEL 1
14 Hex Bolt A193Gr.B7+ZnPLATED 4
15 Gasket SPW SS316 + GRAPHITE 1
16 Bonnet Bush(Backseat) INTEGRAL --

DIMENSION CHART

GLOBE
VALVE
800
Size L H ø'W' Wt.(Approx.)(KG)
Open Close
1/2 15 90.0 90.0 160.0 159.0 168.0 175.0 96.0 96.0 2.100 2.200
3/4 20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600
1 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750
1 40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850
2 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.85 24.50
GLOBE
VALVE
1500
Size L H ø'W' Wt.(Approx.)(KG)
Open Close
1/2 15 90.0 90.0 164.0 161.0 154.0 151.0 170.0 170.0 2.100 2.200
3/4 20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800
1 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800
1 40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750
2 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.500
GLOBE
VALVE
2500
Size L H ø'W' Wt.(Approx.)(KG)
Open Close
Inch mm FB FB FB FB FB
1/2 15 90.0 234.0 222.0 170.0 2.200
3/4 20 102.0 243.0 228.0 230.0 5.800
1 25 130.0 264.0 248.0 230.0 8.700
1 40 148.0 275.0 250.0 350.0 17.500
2 50 180.0 333.0 280.0 400.0 28.400

Description

Kumars Lift Check Valve confirm to API602 & ASME B16.34 are provided smooth machined full opening of the wedge estimation additional pressure drop across the valve.

DESIGN CONSTRUCTION

Bolted Bonnet 800
Welded Bonnet 1500 & 2500

DETAILS

SIZE 1/2"TO2"
PRESSURE CLASS 800,1500,2500

STANDARDS

Design Standard API602 / ASME B16.34
Inspection Standard API598
Face To face MFG.STANDARD
End Connection BUTT WELD AS PER ASME B16.25 / SOCKET WELD AS PER ASME B16.11 / SCREWED AS PER ASME B1.20.1

MATERIAL

Body ASTM A105N / ASTM A350LF2 /ASTM A182F11-CL2 /ASTMA182 F22-CL3 / ASTMA F91 /ASTM A182304L / ASTM A182F316L
Plug ASTM A217GR.CA15 / ASTMA276 TYPE 410 / ASTM A217GR CF8MSS316 / ASTM A217GR.CF8SS304 / MONELALLOY-20/ HAST-ALLOY
Seat ASTM A276 TYPE 410 SS316 SS304/ ASTM AA276 TYPE 410 + ST6
Spring SS316
Bonnet Gasket SPIRAL WOUNDED 316 + GRAPHITE

FORGED LIFT CHECK VALVE BILL OF MATERIAL

SL No. Part Name Material Specification Qty
1 Body ASTM A105N 1
2 Bonnet ASTM A105N 1
3 Plug ASTM A217 GrCA15 1
4 Seatring ASTM A276 TYPE 410 2
5 Hex Bolt A193Gr.B7 + ZnPLATED 1
6 Gasket SPW SS316 + GRAPHITE 1
7 Spring SS316 1

TEST PRESSURE

Class Hydraulic Body KgCm2 (PSIG) Hydraulic Seat Back Seat KgCm2(PSIG) Seat Air KgCm2(PSIG)
800 210 (2986) 153 (2176) 7 (100)
1500 396 (5632) 291 (4138) 7 (100)
2500 660 (9387) 484 (6884) 7 (100)

LIFT CHECK VALVE STANDARD DIMENSION CHART

LIFT
CHECK VALVE
CLASS 800
Size L H Wt.(Approx.)(KG)
Inch mm RB FB RB FB RB FB
1/2 15 90.0 90.0 54.3 56.5 1.500 1.600
3/4 20.0 90.0 102.0 56.5 66.5 1.600 2.800
1 25 102.0 130.0 66.5 90.0 2.800 5.400
1 1/2 40.0 130.0 148.0 90.0 105.0 5.400 9.000
2 50 148.0 180.0 105.0 125.0 9.000 15.200
LIFT
CHECK VALVE
CLASS 1500
Size L H Wt.(Approx.)(KG)
Inch mm RB FB RB FB RB FB
1/2 15 90.0 90.0 50.0 50.0 1.300 1.300
3/4 20.0 90.0 102.0 52.0 63.0 1.400 2.600
1 25 102.0 130.0 63.0 63.0 2.600 2.600
1 1/2 40.0 130.0 130.0 85.0 85.0 5.200 5.200
2 50 148.0 148.0 90.0 90.0 8.800 8.800
LIFT
CHECK VALVE
CLASS 2500
Size L H Wt.(Approx.)(KG)
Inch mm FB FB FB
1/2 15 90.0 47.0 1.400
3/4 20 102.0 77.0 2.600
1 25 130.0 87.0 5.200
1 1/2 40 148.0 93.0 8.800
2 50 180.0 109.0 15.000
Special requirements

Special material ,customer specific design & internal parts provide as per requirement & on request.
Note: -Due to continues developments we reserve the right to change the parameters with out prior notice

Description

Kumars Y-Type Globe Valve (pressureseal) confirm to API 602 & ASME B16.34 are provided with smooth machined.

DESIGN CONSTRUCTION

Pressure Seal #1500, #2500

DETAILS

SIZE 1/2"TO2"
PRESSURE CLASS #1500,#2500

STANDARDS

Design Standard API602 / ASME B16.34
Inspection Standard API 598 / BS6755
Face To face MFG.STANDARD
End Connection BUTT WELD AS PER ASME B 16.25 SOCKET WELD AS PER ASME B16.11 SCREWED AS PER ASME B1.20.1

SPECIAL REQUIREMENT

Stellited Trim #1500,#2500

MATERIAL

Body ASTM A105N/ ASTM A350 LF2 / ASTM A182 F11-CL2/ ASTM A182 F22- CL3/ ASTM A F91/ ASTM A182 304L/ ASTM A182 F316L
Plug ASTM A217 GR.CA15 / ASTM A276 TYPE 410/ ASTM A217 GR CF8M/ SS316/ ASTMA217GR.CF8 SS304
Seat ASTM A276 TYPE 410/ SS316/SS304/ASTM AA276 TYPE 410 + ST6
Gland Packing INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDED GRAPHITE RING

TEST PRESSURE

Class Hydraulic Body KgCm2 (PSIG) Hydraulic Seat Back Seat KgCm2(PSIG) Seat Air KgCm2(PSIG)
2500 660 (9387) 484 (6884) 7 (100)

FORGED Y-TYPE GLOBE VALVE BILL OF MATERIAL

SL No. Part Name Material Specification Qty
1 Body ASTM A105N 1
2 Bonnet ASTM A105N 1
3 Plug Disc ASTMA276SS410ASTMA217Gr.CA15 1
4 Disc Lock Nut INTEGRAL+ST6 1
5 Spindle(Stem) ASTMA276 TYPE 410 1
6 Gland Bush ASTMA276 TYPE 410 1
7 Gland Packing INCONEL BRAIDED GR.RINGS WITH CORROSION INHIBITOR + MOLDED GRAPHITE RINGS 7-8
8 Gland Flange ASTM A105 1
9 Spacer ASTM A276 TYPE 410 1
10 Gland Stud & Nut A193 Gr.B7 A194 Gr.2H + Zn PLATED 2 Set
11 Bonnet Plate ASTM A276 TYPE 410 1
12 Thrust Bush ASTM A276 TYPE 410 1
13 Spacer Ring ASTM A276 TYPE 410 1
14 Angle Gasket HIGH PURITY GRAPHITE 1
15 Bonnet Bush INTEGRAL + ST6 1
16 Seat INTEGRAL + ST6 1
17 Bonnet Nut ASTM A276 TYPE 410 1
18 Guide Plate EN8 + Zn PLATED 1
19 Grub Screw MS 2
20 Tierod Nut ASTM 193Gr.B16 ASTM A194 GR.7 4 Set
21 Yoke Plate ASTM A182 F22 CL-3 1
22 Grease Nipple SS 1
23 Bearing Washer BEARING STEEL BRASS 1
24 Yoke Sleeve SS416 1
25 Retainernut ASTM A276 TYPE 410 1
26 Hand Wheel CARBON STEEL 1
27 Hand Wheelnut A 194 Gr.2HAISI1020 1

DIMENSION CHART

Y-TYPE
GLOBE VALVE
1500
Size L H ø'W' Wt.
Close Approx.(Kg)
Inch mm FB FB FB FB
1/2 15 120 238.0 150.0 10.00
3/4 20 120 238.0 150.0 10.02
1 25 140 263 230 16.00
1 1/2 40 222 372 250 32.90
2 50 222 372 250 32.90
Y-TYPE
GLOBE VALVE
2500
Size L H ø'W' Wt.
Close Approx.(Kg)
Inch mm FB FB FB FB
1/2 15 120.0 238.0 150.0 10.00
3/4 20 120.0 238.0 150.0 10.20
1 25 140.0 263.0 230.0 16.00
1 1/2 40 222.0 345.0 250.0 32.90
2 50 222.0 370.0 250.0 32.90
Special requirements

Special material ,customer specific design & internal parts provide as per requirement & on request.
Note: -Due to continues developments we reserve the right to change the parameters with out prior notice

Description

Kumars Three Piece Ball Valve have been designed for long life economic operation & above all safety. this sealing system is virtually maintenance free but if the necessity arises then it can be easily re-tightened during service.

Standards

Design Standard BS5351/ ISO 10434/ API 6D
Inspection Standard API598
Face To face MFG.STANDARD
End Connection FLANGED END AS PER ASME B16.5 BUTT WELD AS PER ASME B16.25 SOCKET WELD AS PER ASME B16.11 SCREWED AS PER ASME B1.20.1

DETAILS

Size 1/2 to 2
Pressure Class 800
Type 3 Piece
Valve type Floating Designs

MATERIAL

Body ASTM A105 / ASTM A216Gr.WCB / ASTM A351GRCF8 / ASTM A351Gr.CF8M / ASTM A182F304 / ASTM A182F316 / ASTM A351GRCF3M /ASTM A351GRCF8
Ball ASTM A276 TYPE 410 /AISI304 /AISI316 / AISI316L / MONNEL ALLOY 20 /HAST-ALLOY
Stem ASTM A276 TYPE 410 /AISI304/ AISI316 /AISI316L/ MONNEL ALLOY 20/ HAST-ALLOY
Seat PTFE/RPTFE/GRAFOIL
Gland Packing PTFE/RPTFE/GRAFOIL

THREE PIECE BALL VALVE BILL OF MATERIAL

Partname Material Specification Qty
Body ASTM A105 /ASTM A182 F316L 1
End Piece ASTM A105 /ASTM A182 F316L 2
Ball ASTMA182Gr.F316 / ASTMA182Gr.F304 1
Seat PTFE / RPTFE 2
Body Seal PTFE /RPTFE 2
Stem Seal PTFE / RPTFE 1
Gland Packing PTFE 3
Stem ASTMA276 TYPE SS316 1
Gland Bush ASTMA276 TYPE SS316 1
Stem Nut ASTMA194Gr.2H 1
Body EC Bolt ASTM A193 GR.B8M 1
Body EC Nut ASTMA194Gr.8M 1
Lever MILDSTEEL + ENP 1
Lever Sleeve PVC 1
Belleville Washer Spring Steel 2
Locking Washer MS 1
Lock nut ASTM A194Gr.2H 1

DIMENSIONS CHART

Three Piece
Ball valve
800
Size L H ø'W' Wt.(Approx.)(KG)
Inch mm FB FB FB FB
1/2 15 66.5 58 115 1.74
3/4 20 75 86 130 3.12
1 25 96.6 108 163 3.5
1 1/2 40 115 130 180 4.5
2 50 125 144 200 7.5

TEST PRESSURE

Class Hydraulic Body KgCm2 (PSIG) Hydraulic Seat Back Seat KgCm2(PSIG) Seat Air KgCm2(PSIG)
800 210 (2986) 153 (2176) 7 (100)
1500 396 (5632) 291 (4138) 7 (100)
2500 660 (9387) 484 (6884) 7 (100)
Special requirements

Special material ,customer specific design & internal parts provide as per requirement & on request.
Note: -Due to continues developments we reserve the right to change the parameters with out prior notice